Rob Steven
If you’re looking for the best TIG welder for aluminum, you’ve come to the right place. In this comprehensive guide, we will discuss everything you need to know about TIG welding aluminum and recommend some of the best welders on the market. We’ll cover everything from the basics of TIG welding to more advanced techniques, so whether you’re a beginner or an experienced welder, you’ll find something useful here.
When TIG welders were introduced, they were indeed quite expensive. As time has passed, variety and competition have increased that benefited the end-user. You can even get best TIG welder for Aluminum and stainless steel under $500 if you are a beginner.
You can also check best TIG welder under $1000 or best TIG welder under $500.
Which TIG welder would we recommend?
We’ve chosen the AlphaTIG 200X as the best TIG welder for aluminum, now available on the market, after examining a number of TIG welders and conducting extensive research. We compliment its highly responsive controls, excellent output, and outstanding warranty and customer service. If you get the opportunity, I recommend you give it a go.
Find the Best TIG Welder for Aluminum
Here are some TIG welders for Aluminum that are full of options and value to money. The buying guide at the end will surely help you to get the best welder for Aluminum.
PRIMEWELD TIG225X Our Choice
Torch: CK Flex Head Torch
AC Frequency: 40-200 Hz
Lotos TIG200 Best Values
Output: Upto 200AMP
Features: Plasma Cutter
Weldpro Digital TIG 200GD
Duty cycle: 40% for DC TIG & 60% for AC Range: 5-200 AMP
Everlast PowerTIG 210EXT
Capacity: Upto 210 AMPS
Material: Stainless Steel
Primeweld TIG Welder for aluminum: Our choice
PRIMEWELD TIG225X
Weight– 90 lbs
Dimensions– 24 x 19 x 12
Capacity– 225 AMP
Overview
The best part about this TIG welder is the attention to detail. The manufacturer’s efforts to provide an ultimate machine can be seen from its careful packaging to extreme performance. TIG225X is undoubtedly a good TIG welder for aluminum because of its high-end features at a very reasonable price. The duty cycle is 40% that won’t let you down even if you test your limits. Up to ¼ inch of Aluminum and ¼ inch of steel can be cut with up to the mark precision with TIG225X.
Features
TIG225X comes out with a CK Worldwide Flex Torch is well known among professionals for its reliability and endurance. Even a starter tungsten and all other essentials are provided, so you don’t have to buy aftermarket parts. It delivers excellent performance on AC.
What are customers saying?
“Good quality machine, well built, solid. Knobs feel good, I like that I can just turn dials instead of scrolling menus or making programs. I would bet on knob controls lasting longer than boards also, so the lack of a microprocessor is a plus for me.”
— customer quote
AlphaTIG 200X TIG Welder for aluminum: Best overall
AHP AlphaTIG 200X
Welding capability– 7018-6013
Weight– 69 lbs
Dimensions– 19 x 23 x 12
Overview
AHP AlphaTIG 200X made our list for beginners because of its exceptional features. It is one of the best TIG welding machines for aluminum because of its pinpoint accuracy. Although it works quite well, however, practice is required for working on thin sheets. The best part is that it works as well as any high-end welder but costs much less and this makes it the best TIG Welder for aluminum.
Features & performance
The AlphaTIG 200X is made to compete with expensive TIG welders in terms of performance. AlphaTIG 200X comes pre loaded with a surfeit amount of necessities. A 60% duty cycle at 200 amp makes it quite powerful and efficient. It can precisely cut up to ¼ inches of aluminum as well as ¼…1 inches of stainless steel.
What are customers saying?
“Shortly after I received this welder I put it to work. Some of the abilities for this little machine will far outperform most of the larger machines I have used for years. My only problem is the cord grip for the power cord broke.”
— customer quote
Lotos TIG Welder for aluminum: Pro Choice
Lotos TIG200
Weight– 58 pounds
Dimensions– 28 x 13 x 17
Overview
Next on our list is the Lotus 200, which has proven to be in our TIG welders for aluminum and stainless steel. TIG200 is equipped with the latest version of the square-wave inverter, making it the cheapest TIG welder for Aluminum. Dual functionality allows you to choose between TIG and Stick welding. The welding capacity of Lotos TIG200 is 9.5mm for mild steel, stainless steel, and Aluminum. The factor that makes this TIG welder perfect for Aluminum is the usage of AC. AC puts more heat on the electrode hence delivers a cleaning effect on the metal.
Who is it for?
The combination square-wave inverter, HF start hand torch control, and foot pedal support is a blessing for the welders. Lotos TIG200 offers a dual input voltage option; therefore, it can be used for both industrial or home usage. Simple controls and advanced features combine to deliver unbeaten performance at an affordable price.
What are customers saying?
“I weld for a living and this machine is better-than-expected. Not a miller but not bad for the price. Manual was vague but if you can read and comprehend you shouldn’t have any problems. Tig welds aluminum and stainless up to 1/4 inch great. Foot control works okay just not a full peddle.”
— customer quote
Lincoln TIG Welder for aluminum: For home use
Lincoln Square Wave TIG 200
Dimensions– 22 x 13.1 x 21
Overview
It is no wonder that the Lincoln Electric 200 TIG is a good choice for home use. Lincoln has been providing quality products and welding solutions for a long time now. You can test your limits with this ultimate TIG welder. It is easy to use a TIG welding machine for Aluminum equipped with advanced features. It works best on both aluminum and stainless steel.
Features
The dual input voltage feature makes Lincoln Electric 200 TIG a highly versatile machine. The build quality and design are totally up to the mark. On the whole, this TIG welder is a complete package. AC balance can be adjusted for cleaning action and precise aluminum welding. Working on thicker metals won’t be a problem because of the Stick Welding capability.
What are customers saying?
“Great welder I like it. Draw backs; way too loud with the fan, and wont run 6010. Other than that it’s good.”
— customer quote
Weldpro TIG Welder for aluminum: Best for welding thin aluminum
Weldpro Digital TIG Welder
Weight of the package– 61 pounds
Dimensions– 33 “x 12 “x 20”
Overview
Weldpro digital TIG uses the latest inverter technology that allows you to be versatile in different welding situations. Weldpro Digital is Best For Thin Aluminum as it offers remarkable features. This is the best product for beginners, hobbyists, and weekend enthusiasts. It is because of the portability that this TIG welder offers. It’s compact and light in weight.
Features
This TIG welder is 30% more efficient because of its reduced size and weight. IGBT circuits, along with PWM technology, are used in Weldpro digital TIG. Electronic circuitry allows the welder to have a wide range of settings for each welding situation. The option of DC is used for carbon steel, copper, and stainless steel. For relatively fragile materials like aluminum AC is used for pleasing results.
What are customers saying?
“This welder is doing pretty good so far. I would recommend running on 220v when possible. Any 110v welder is under powered.”
— customer quote
Everlast TIG Welder for aluminum: Entry level TIG welder
Everlast PowerTIG 210EXT
Material– Stainless Steel
Dimensions– 24 x 9 x 17 inches
Overview
The 2019 Everlast PowerTIG 210EXT is truly made for aluminum in every aspect. It feels like that this device is made for aluminum welding because of the exceptionally low amperage setting it offers. Low amperage will allow the welder to fuse thin aluminum wires and sheets more efficiently. These unique features make it Best Entry Level TIG Welder For Aluminum and also best everlast tig welder.
Features
This TIG welder for aluminum is designed to work as an industrial and home welder both as per the needs. Its dual input voltage technology allows it to work on 110A to 240A . AC Balance will let you be in charge of the welding with good deliverance of heat. It is equipped with advanced features like three distinct wave forms, programmable memory, and adjustable AC Balance. This provides exceptional control when precision is the target.
What are customers saying?
“Great welder with great features for a beginner or and advanced welder. Definitely a unit that is very capable.”
— customer quote
Amico TIG Welder for aluminum: Inexpensive TIG Welder
Amico MTS-205
Weight – 27 lbs
Material– Metal
Dimensions– 18 x 9 x 14 inches
Welder Style: 3 in 1 Combo Welding
Overview
MTS-205 is the best inexpensive TIG welder for Aluminum, without any doubt. Do not confuse low prices with fewer specs. In some aspects, Amico MTS-205 exceeds the expectations, like the portability of this welder is surprisingly good. It falls in the price bracket that is ideal for beginners; however, it has professional level specifications. Moreover you can carry and use it anywhere. This machine’s unique feature is that it provides a MIG welding option as well if you are into it.
Build quality & features
Although it is very compact, specifications-wise, it is huge. It offers a broad range of amperage ranging from 5amp to 205amp. This broad range marks it as a good machine to stand in market. Low amperage allows the welder to work more efficiently and precisely. It is equipped with an automatic control gas solenoid valve that increases its practicality.
What are customers saying?
“Overall it’s a very reliable little welder. Especially on 220v it kicks butt. It will run Flux core and stick ok but that’s all I’d use it for. A little overpriced for what it is in my opinion.”
— customer quote
Mophorn TIG Welder for aluminum: Great for Stick Welding
Mophorn TIG200
Weight – 63.9 pounds
Material– Steel
Dimensions– 30 x 30 x 18 inches
Finally, on this hunt for finding good welders for Aluminum, another option we have is Mophorn TIG 200. If you seek the beginner TIG welder for Aluminum, nothing could be better than this welder. This welder is offered at 1/4 of the price of its counterparts with comparable specs list. Mophorn TIG 200 is best for TIG welding; similarly it performs quite well for ARC Stick welding. This welder uses unmatchable technology to provide an unparalleled on-surface welding experience.
Mophorn TIG 200 is equipped with all the high-end features you see in those expensive welders. PWM technology is used to enhance efficiency by up to 85% and for saving power consumption. Features such as foot switch and easy arc start to provide a more stable welding experience and good results. To deal with the fluctuation of the power network, voltage compensation function is present in it.
What are customers saying?
“DC tig is ok, on AC could not get it to perform well on any Guage aluminum at 120v or 240, Stick work great though! Sold it for $50 to someone who needed a stick machine I would not recommend this!!!”
— customer quote
Final Point – Best Value TIG Welder For Aluminum
Working on Aluminum is different from working on other metals like carbon steel, stainless steel, and copper. You have to consider various factors when seeking the best & cheap TIG welder for Aluminum. We have come up with a list of several TIG welders that offer diverse options to meet your needs. Either you are a professional or a weekend enthusiast, read the buying guide to make the right decision. The buying guide will help you understand your needs more appropriately.
Also Check Best TIG Welder Under 2000
The motive behind writing this article
Aluminum is one of the most abundant metals in our environment. Welders, either they weld on a professional basis or as a hobby, have to or like to weld Aluminum. And aluminum has a great variety of applications in our daily life. It could get tricky when it comes to choosing the best TIG welder for Aluminum. To keep you away from trouble, we have researched many to bring up to the mark machines for you.
Major Points of Buying TIG Welder For Aluminum
Before stepping into the market for finding good TIG welder for aluminum, note these points, choosing a TIG welder for Aluminum, and stainless steel could be a daunting experience. There are a lot of machines available out there, but not everything is for everyone. At last To ensure that you don’t face any inconvenience, keep these points in mind.
Build Quality
The first thing on this list is based on the first thing you will experience. Satisfaction comes with the excellent build quality moreover, attention to detail can make your life a lot more comfortable. Spend a few extra bucks if you have to, but don’t compromise upon build quality because it’s worth it. You can be productive only when you know that your welder won’t let you down. Welding requires a lot of precision and synchronization, so if any of the functions stop, you will be in trouble. To have a tension-free future buy a machine with good build quality.
Portability
One thing that really depends upon the type of work is portability. Don’t ignore the portability factor because you have no idea how hard or easy this can make your life. A lightweight and compact design will allow it to work anywhere and anytime. Mainly for the professionals it is recommended to buy a TIG welder that they can carry easily. Go for a compact design to save most of the hassle. If you like to keep your surroundings clean then a compact design will help you. What could be better than a TIG welder for aluminum that fits into the corner of your carss trunk.
Input Voltage
Be very careful when choosing a TIG welder for aluminum. If you wanted to use the welder at home but get a welder with 240 AMP input voltage, it wouldn’t be right. If you plan to use the welder at home, make sure that it works at low input voltage like 110 AMPs. For industrial usage, go for a higher input voltage like 220AMP for the best power output. Getting a welder with a dual input voltage will be an excellent decision as it will enhance your expertise.
Amperage
Amperage is the crucial feature you have to cautiously look for, especially when involving a TIG welder for aluminum. Try getting a welder with a broad range of amperage so that you can have the best of both worlds. Lower amperage is better for aluminum welding as it provides better efficiency and precision. TIG welders whose lowest range is 5 AMP are a good choice for Aluminum.
Foot Pedal
Foot Pedal is truly a blessing for the welders. You can control or even change the settings without taking your eyes off the weld. Although your both hands will be occupied still you will have complete control over the weld. Foot pedal will enhance your productivity and push you to test your limits. The best part is that this multi-functionality is actually fun. For instance you will feel more relaxed and comfortable while using this as compared to conventional welding. Foot pedals come in different qualities and shapes. Make sure that the quality of the foot pedal is upto the mark and it seems comfortable.
Power Supply
Power supply plays a very important role in the selection of the TIG welder. TIG welders are offered with many options in the market. You have to keep your requirements in mind while choosing the product. TIGs welders are offered with AC or DC power supply and some are capable of working on both. We recommend buying a TIG welder that works on both types of currents. This will give you the opportunity to work on a wide range of materials. If Aluminum is the only material you are going to work upon then AC power supply will work just fine.
Value
Value The last but not the least point on this buying guide is the value or price. All that glitters is not gold. Keep this in mind before looking at the price and getting impressed. Now It is not always necessary to pay a hefty amount of money to get what you need. Keep all the points of buying in mind and then compare the prices of products that suit you. Choose the right product that suits your budget and needs.
FAQ‘s
Which is the cheapest TIG welder for aluminum ?
Lotos TIG200
What is the best TIG welder for aluminum ?
PRIMEWELD TIG225X
Is it better to weld Aluminum with MIG or TIG?
MIG welding uses a consumable metal electrode, which also works as a filler during welding. On the contrary, TIG uses a non-consumable tungsten electrode. The answer to this question depends on the type of welding. If you are going to deal with a thick sheet of Aluminum and want fast results, then MIG will be a good option. However, if your field of work involves thin sheets and Aluminum wire, then TIG will provide more precision.
Why is shielding gas so important In Aluminum welding?
When the metals are welded, they melt; hence their composition changes. Most metals become highly reactive when they are melted. However to avoid the reaction of the metals with the vapors present in the air, the shielding effect is used. The gas shields the area of welding; consequently, no reaction occurs, and you get the desired output.
Which one is better for aluminum welding with lower or high amperage value?
When dealing with fragile sheets or wires of aluminum, amperage value plays a significant role. A lower amperage range assures better efficiency and precision for Aluminum. This is why it is suggested to buy a TIG welder with a broader amperage value. And the formula is simple, lower the amperage, better the results.
Rob Steven
I'm Rob Steven with more than 10+ years of experience in the welding field, I have done my welding degree from Central Louisiana Technical Community College, it was always fun and passion for me going into welding. Now being a passionate welder I also blog about welding.
